MAP Tray Sealer for Meat & Fresh Food | 99.5% Vacuum Nitrogen Flush | HRFH-410 & HRFH-260
- ✅ 99.5% Vacuum + Nitrogen Flushing (MAP) — Purpose-engineered for fresh meat, poultry, seafood, and ready meals. Replaces ambient oxygen with precision nitrogen/CO₂ gas mix to inhibit bacterial growth.
- 🔒 Hermetic Tray Sealing & Extended Freshness — Delivers strong, leak-proof thermal seals using roll film. Multiplies cold-chain shelf life without chemical preservatives.
- ⚙️ Two Industrial Models (HRFH-260 & HRFH-410) — Choose 2 trays/cycle (up to 10 trays/min) for commercial kitchens or 4 trays/cycle (up to 20 trays/min) for industrial food factories.
- ⚡ 5 Flexible Packaging Modes — Supports direct sealing, gas flush, mixed gas MAP, and deep vacuum backfill to handle every food packaging application.
- 🌍 Bespoke Tray Mold Customization — Anodized aluminum molds custom-machined to match your exact tray size (L × W × H), shape, and multi-compartment layouts.
Versatile Packaging Applications & Custom Mold Tooling
Ready Meals & Prepared Food
Fresh Meat, Pork, Beef & Patties
Custom Molds & Diverse Tray Types
🍱 Broad Range of Food Packaging Applications
Specially optimized for preserving a wide variety of fresh and processed foods, including ready meals, fresh meats, poultry, fish and seafood, sausages, cheeses, fresh fruits and cut vegetables, tofu, salads, sandwiches, and cooked deli items. Effectively inhibits microbial activity while retaining natural flavor, texture, and moisture.
📦 Comprehensive Tray Material Compatibility
Engineered to handle diverse tray substrates with superior hermetic sealing:
• Rigid and semi-rigid plastics: PP, PE, PET, PVC
• Eco-friendly & sustainable packaging: PLA (biodegradable) & coated paperboard
• High-temperature & ovenable containers: Aluminum foil trays & rigid backing cards
🛠️ Custom Precision Molds & One-Stop Supply
• Custom Molds: Precision CNC-machined hard aluminum alloy sealing molds tailored directly to your tray samples or technical drawings (L × W × H, depth, and compartments).
• Turnkey Bundled Supply: If you need matching food trays or barrier lidding films shipped together with the machine, we provide complete, factory-direct packaging consumables.
MAP Tray Sealer for Meat & Fresh Food — Technical Specifications
| Technical Parameters | HRFH-410 (High Capacity) | HRFH-260 (Compact & Flexible) |
|---|---|---|
| Power Supply / Voltage | AC 220V / 50Hz (110V / 380V Customizable) | AC 220V / 50Hz (110V / 380V Customizable) |
| Total Motor Power | 3500 – 4000 W | 1300 W |
| Heat Sealing Power | 2400 W | 1200 W |
| Working Air Pressure | 0.6 – 0.8 MPa | 0.6 – 0.8 MPa |
| MAP Gas Flushing Pressure | 0.5 – 0.7 MPa (Nitrogen / CO₂ / O₂ Mix) | 0.5 – 0.7 MPa (Nitrogen / CO₂ / O₂ Mix) |
| Standard Mold Area (L × W) | 590 × 410 mm | 410 × 260 mm |
| Tray Size & Output per Cycle | 200 × 140 mm (4 Trays / Cycle) | 200 × 140 mm (2 Trays / Cycle) |
| Packaging Speed | 3 – 5 cycles/min (12 – 20 trays/min) | 3 – 5 cycles/min (6 – 10 trays/min) |
| Machine Dimensions (L × W × H) | 1200 × 1360 × 1500 mm | 750 × 600 × 1100 mm |
| Machine Net Weight | 340 kg | 95 kg |
| *Custom Tooling Note: Hard anodized aluminum sealing molds and tray carriers are custom CNC-machined to match your specific tray dimensions, depth, and compartment layouts. | ||
Machine Structure & 5 Multi-Functional Operation Modes
Turnkey construction with digital PLC, dual vacuum chamber, quick-change lower mold, and auto waste film collection.
1. Simple Top Heat Sealing (Direct Seal Only)
Fast thermal sealing without vacuum or gas injection. Best for bakery, dry snacks, cooked meals, and short-shelf-life retail deli containers.
2. Gas Flush & Sealing (Inert Gas)
Direct single gas flushing (e.g. pure Nitrogen) to cushion delicate products, eliminate negative pressure, and reduce headspace oxygen before sealing.
3. Mixed Gas Flushing & Sealing (MAP)
Continuous flushing with pre-mixed protective gases (CO₂/N₂/O₂) to inhibit microbial growth, maintain food aroma, and preserve appetizing color.
4. Vacuum + Gas Flush + Sealing
Evacuates air from the chamber to a high vacuum level first, then backfills inert single gas before thermal sealing for high gas replacement purity.
5. Vacuum + Mixed Gas Injection + Hermetic Seal (Ultimate MAP)
The gold standard for fresh red meat, seafood, and poultry. Pulls deep vacuum to remove 99.5% of ambient air, backfills precision custom gas blends (CO₂/O₂/N₂), and creates a permanent hermetic seal for maximum shelf life.
Rugged Sanitary Construction & Standalone Industry Applications
🛡️ Heavy-Duty Food-Grade Materials
• SUS304 Stainless Steel Chassis: Built entirely with thick food-grade stainless steel plates, rust-proof, easy to sanitize, and fully compliant with HACCP / CE hygiene regulations.
• Aviation-Grade 6061 Aluminum Molds: CNC-machined from high-density aluminum alloy with hard anodic oxidation, offering superior thermal conductivity, wear resistance, and long-term durability.
• Industrial Pneumatic & Vacuum Components: Equipped with high-flow vacuum pumping valves and heavy-duty pneumatic drive cylinders for reliable 24/7 continuous production.
🏭 Versatile Standalone Deployment Across Industries
Engineered as a high-efficiency standalone workstation suited for diverse commercial and industrial operations:
• Food Processing Plants: Meat, poultry, and processed food manufacturing factories.
• Central Kitchens: Pre-cooked dishes, catering meal prep, and bento meal packing.
• Agricultural Wholesale Markets: Farm-to-table vegetables, fresh fruits, and grain products.
• Seafood & Aquatic Markets: Cold-chain fish fillets, shrimp, and fresh seafood packaging.
• Supermarkets & Retail Deli Counters: Fresh cut meat stations, delis, and premium cold display cases.
Core Features & Advantages
Looking for Custom Tray Molds or Turnkey Packaging Consumables?
Send us your tray sample dimensions or CAD drawings (L × W × H) and daily output targets. Contact our engineering team today for custom tooling layout and a direct factory quotation!
Request a quote
Technical Specifications
Sealing Modes
Vacuum sealing, nitrogen flushing (N₂ purge), MAP (Modified Atmosphere Packaging), and heat sealing. All modes available in a single machine.
Maximum Bag Capacity
Up to 25kg per bag. Compatible with large-format pre-filled bags for powder, granule, grain, and chemical materials.
Chamber Material
Food-grade stainless steel (SUS304), precision-welded. Suitable for food, pharmaceutical, and chemical applications.
你們的產品在哪裡製造?
我們的產品在本地與海外製造。我們嚴選製造合作夥伴,確保品質優良、價格合理。
Power Supply
220V/380V, 50Hz/60Hz. Custom voltage configurations available for international markets.